Professional Vacuum Soldering Equipment with 90 Minitunes Cycle Time and Rotary Vane Pump

Product Description:

The Vacuum Brazing Machine is an advanced High Temperature Vacuum Welder designed to meet the demanding requirements of modern manufacturing processes. Specifically engineered as a PCD/PCBN Tools Vacuum Brazing Machine, it delivers exceptional performance in the joining and brazing of ultra-hard materials. This state-of-the-art Vacuum Brazing System for Ultra hard Materials offers unparalleled precision, efficiency, and reliability, making it an indispensable tool for industries that require high-quality brazing results.

This machine offers both Manual and Automatic Operating Modes, providing flexibility to suit various production needs. Whether you require hands-on control for specialized tasks or automated operation for high-volume manufacturing, the Vacuum Brazing Machine adapts seamlessly. The dual operating modes ensure that operators can optimize the brazing process for different materials and component sizes, resulting in consistent and superior joint quality.

One of the standout features of this vacuum brazing machine is its impressive Brazing Ability, capable of processing up to 500 pieces per cycle. This high throughput capability significantly enhances productivity while maintaining meticulous attention to detail and quality. It is an ideal solution for manufacturers dealing with large batches of PCD (Polycrystalline Diamond) and PCBN (Polycrystalline Cubic Boron Nitride) tools, where both speed and precision are critical.

Weighing 600kg, the Vacuum Brazing Machine is robust yet designed with a compact footprint to fit easily into various production environments. Despite its substantial weight, the machine is engineered for stability and durability, ensuring consistent performance over extended periods of operation. Its solid construction reduces vibrations and disturbances during the brazing process, which is crucial for achieving flawless joints in ultra-hard materials.

The machine operates on a cycle time of approximately 90 minutes, optimizing the balance between thorough brazing and production speed. This cycle time is carefully calibrated to ensure the highest quality brazing without compromising efficiency. The controlled environment within the vacuum chamber, combined with the precise heating profile, guarantees excellent metallurgical bonding and minimal thermal distortion of the components.

Heating is provided by 18pcs Halogen Tubes, which deliver uniform and rapid heat distribution throughout the brazing chamber. These halogen tubes are specifically selected for their high efficiency and ability to reach the high temperatures required for brazing ultra-hard materials such as PCD and PCBN. The even heat application ensures that every component experiences consistent thermal conditions, which is essential for achieving strong and reliable brazed joints.

As a High Temperature Vacuum Welder, this machine excels in creating clean, oxide-free brazed joints by operating in a vacuum environment. The vacuum atmosphere prevents oxidation and contamination, resulting in superior joint integrity and enhanced mechanical properties of the brazed tools. This is particularly important when working with PCD/PCBN tools, where any imperfections can significantly impact tool performance and lifespan.

Overall, the Vacuum Brazing Machine is a cutting-edge solution for manufacturers seeking a reliable and efficient Vacuum Brazing System for Ultra hard Materials. Its combination of manual and automatic operation, high brazing capacity, robust construction, optimal cycle time, and efficient halogen heating system makes it a top choice for precision brazing applications. By integrating this machine into your production line, you can achieve outstanding brazing quality, improved productivity, and extended tool durability, ensuring a competitive edge in the market.

Technical Parameters:

Applications:

The CTSTC Vacuum Brazing Machine, model ZT-ZKHJ180, is an advanced automatic vacuum machine designed specifically for precision applications such as PCD/PCBN tooling. Originating from China and certified with CE standards, this equipment ensures high-quality and reliable performance in vacuum soldering processes. Its versatility allows it to operate in both manual and automatic modes, making it suitable for various production scales and user preferences.

This vacuum soldering equipment excels in scenarios requiring precise control of the brazing cycle time, which can be adjusted between 10 to 60 minutes depending on the material and joint specifications. The maximum vacuum rate of 10^-2 Pa ensures minimal oxidation and contamination, resulting in superior joint integrity and strength. Heating is efficiently provided by 18 halogen tubes, which evenly distribute heat to achieve consistent brazing results. The complete brazing cycle typically lasts around 90 minutes, balancing productivity with quality.

The CTSTC ZT-ZKHJ180 is ideal for industrial environments focusing on hard material tooling, such as the manufacturing and repair of cutting tools made from polycrystalline diamond (PCD) and cubic boron nitride (PCBN). Its automatic vacuum machine capabilities allow for streamlined production processes, reducing labor costs and improving throughput. This makes it a preferred choice for high-precision industries including automotive, aerospace, electronics, and tooling manufacturing where vacuum brazing is critical for component durability and performance.

Additionally, this vacuum brazing machine is well-suited for research and development laboratories where advanced materials are tested and developed under controlled atmospheric conditions. The equipment is packaged securely in a plywood box to ensure safe delivery, with a typical lead time of 45-60 days. Flexible payment terms such as TT, LC, and Western Union facilitate convenient purchasing options for global clients. The minimum order quantity is one unit, and pricing is negotiable, offering tailored solutions to meet specific customer requirements.

In summary, the CTSTC ZT-ZKHJ180 automatic vacuum machine for PCD/PCBN and vacuum soldering equipment is a robust, efficient, and reliable solution for industries requiring precise vacuum brazing. Its combination of advanced features and adaptable operation modes makes it indispensable for enhancing production quality and efficiency in various industrial applications.

Customization:

CTSTC offers professional product customization services for the Vacuum Brazing Machine, model ZT-ZKHJ180, designed to meet your specific industrial needs. As a trusted brand originating from CHINA, our Vacuum Welding Machine is CE certified, ensuring high quality and safety standards.

Our Tungsten Carbide Vacuum Brazing Machine features a spacious quartz glass tube chamber measuring 500mm x 500mm x 500mm, equipped with 18 halogen tubes as the heating source. The brazing process is conducted under vacuum conditions to guarantee optimal performance and precision.

We provide flexible operating modes including both manual and automatic options to suit your production requirements. Packaging is handled carefully using sturdy plywood boxes to ensure safe delivery. The minimum order quantity is 1 unit, with pricing negotiable based on your customization needs.

Delivery time ranges from 45 to 60 days, and we accept various payment terms such as TT, LC, and Western Union to facilitate smooth transactions. Choose CTSTC for reliable and customizable Vacuum Brazing Machines tailored to your business demands.